YILMAZ Aluminium Corner Crimping Machine – Hydraulic 2x5 Ton - KP180

Hydraulic Corner Crimping Machine

The Yilmaz KP180 is a highly advanced hydraulic aluminum crimping machine engineered for the precise and permanent assembly of aluminum profiles. Operating on a robust 1.14 kW motor (400V), this heavy-duty system is designed to meet the rigorous demands of large-scale door and window manufacturing. It utilizes synchronized hydraulic crimping heads powered by massive 2 × 5-ton cylinders, ensuring clean, uniform deformation of aluminum corners without warping or compromising the structural integrity of the frame. This sheer pressing force guarantees a flawless, airtight fit every single time, making it an indispensable asset for high-volume fabrication workshops.

Adjustability and extreme precision are central to the KP180’s design architecture. The machine easily accommodates a wide variety of frame shapes, supporting maximum profile dimensions of H 185 × W 150 mm and delivering a maximum pressing height of 180 mm. Operators can seamlessly configure the hydraulic cylinder stroke and profile stops using a highly accurate millimetric scale system. During the crimping operation, dedicated polyamide protective plates actively safeguard the delicate surfaces of the aluminum profiles from scratches and friction. Additionally, once the pressing cycle is complete, the 90° centering square automatically retracts beneath the table, instantly clearing the workspace for rapid frame removal and minimizing downtime.

To maximize workflow efficiency and operator control, the machine is equipped with a highly intuitive dual foot-pedal system. The first pedal activates the vertical pneumatic clamps to secure the profile, while the second initiates the powerful hydraulic crimping stroke. A specialized return button allows the cylinders to quickly reset close to the workpiece, drastically speeding up consecutive setups. Grounded by a highly rigid steel worktable and a total physical weight of 436 kg, the Yilmaz KP180 delivers absolute structural stability, completely absorbing operational vibrations to maintain pinpoint accuracy across years of continuous industrial use.

Key Features & Benefits:

• Fully Hydraulic Pressing System: Delivers consistent, high-pressure force for the flawless assembly of robust aluminum frames and profiles.
• Strong Steel Machine Table: The heavy-duty 436 kg framework ensures maximum rigidity and operational stability, completely eliminating structural flex during the pressing cycle.
• Adjustable Tooling System: Easily adapts to various profile shapes and heights, providing immense versatility for diverse window and door manufacturing projects.
• Millimetric Scale Precision: Both the hydraulic cylinder advance and the profile stop are fully adjustable via a highly accurate millimetric scale, guaranteeing exact dimensional control.
• Dual Foot Pedal Operation: Features two independent pedals—one for activating the pneumatic clamps and the other for executing the hydraulic pressing cycle—ensuring absolute user control.
• Synchronized Crimping Heads: The precisely timed hydraulic heads ensure perfectly uniform deformation of the aluminum corners, creating seamless, airtight joints.
• Retractable 90° Centering Square: Automatically returns to a hidden position beneath the table immediately after pressing, clearing the surface for rapid frame removal.
• Dual Hydraulic Power: Driven by 2 × 5-ton cylinders, generating the immense force required for thick, heavy-duty aluminum extrusions.
• Polyamide Protection Plates: Specifically integrated to safeguard sensitive profile surfaces from abrasive damage or scratching during the high-pressure crimping operation.
• Fast Setup Return Button: Allows the hydraulic cylinders to rapidly return to a position close to the workpiece, significantly speeding up consecutive production cycles.
• Expansive Profile Capacity: Accommodates large-scale architectural projects with maximum profile dimensions of H 185 × W 150 mm and a maximum pressing height of 180 mm.
• Compact Frame Capability: Highly versatile, capable of assembling frames with a minimum size of 200 × 200 mm for smaller vent or window applications.

Standard Accessories:

• 1 × 3 mm crimping knife set.
• 1 × 5 mm crimping knife set.
• 1 × 7 mm crimping knife set.
• 2 × Pneumatic vertical clamps.
• 2 × Profile support arms.
• 2 × Allen keys (4 and 5 mm).